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Predictive analytics power world-class manufacturing

An inside look at Novelis and the Plant of the Future

A global leader in aluminum recycling and rolling, Novelis recycles nearly 2.3 million tons of aluminum a year. But with growing demand, Novelis needed to unlock capacity across their network. See how Deloitte helped the manufacturer deliver the Plant of the Future with predictive analytics and maintenance, machine learning, computer vision and AI.

Novelis and the Plant of the Future

Building a shared vision

Sustainability is core to business operations at Novelis, being one of the world’s top aluminum recyclers. In recent years, sustainability trends have driven growth in aluminum demand, requiring the manufacturer to unlock capacity in dozens of plants across the globe. While Novelis had use cases around predictive analytics, they didn’t have the strategy to scale across their manufacturing facilities.

Novelis teamed up with Deloitte to help realize the value of their manufacturing investments. Stakeholders across the global organization aligned with Deloitte’s industry specialists to build a roadmap and transformation strategy to drive value over three years. The Plant of the Future program focuses on eight areas and 25 improvement targets inspired by Deloitte’s smart manufacturing use cases.

Plant of the Future use cases

Deloitte’s Smart Manufacturing solutions

Unlock hidden factory data. Drive the right role for the workforce. Maximize value at scale. Our smart manufacturing solutions deliver outcomes and accelerate transformations with a software-defined approach, deep industry expertise, and an ecosystem of alliance partners.

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