MES

Perspectives

Manufacturing execution systems: The path to smart

Insights on manufacturing execution and the smart factory

As more manufacturers buy in to the promise of smart factories, how can they effectively set the stage for smart capabilities and transformed operations? Our manufacturing execution system (MES) series explores opportunities, strategies, and best practices for organizations considering or launching smart factory initiatives.

Mapping the smart evolution with manufacturing execution systems (MES)

Leading manufacturers recognize that the right technologies and data, along with a culture of continuous learning and evolution, can be an effective formula for achieving unprecedented business value. And, with enthusiasm growing around smart manufacturing as more compelling use cases come to light, organizations can take real steps today to ensure a smarter tomorrow.

In a recent Deloitte study, 86% of manufacturers think smart factory initiatives will be the main driver of competitiveness within five years. However, just 5% of manufacturers have at least one factory at full smart status, and only 30% have smart factory initiatives underway.

For organizations still relying on legacy systems and operations, there’s likely no straight line to smart. To truly move the needle, executives must launch holistic initiatives that enhance productivity and savings while simultaneously setting the groundwork for overhauled operations, standardized processes, and the dynamic agility that smart factories can bring. A critical component of this process is the manufacturing execution system.

This article series explores considerations, strategies, and best practices for manufacturing leaders on how they can leverage MES to propel their organizations into the future of manufacturing. In each article, we explore ways MES technologies can enable next-level progress in the current manufacturing environment and break down the primary hurdles that companies often face as they build and scale MES solutions.

Moving manufacturing forward by transforming MES

Faced with plateauing productivity, manufacturers are looking for systems and processes that can unleash new value. Competitive advantage hinges on adopting smart factories by providing enterprises with the potential for productivity improvement, labor efficiency, and confirming and enhancing product viability with the digital thread. Yet, some 10 years after the emergence of the Fourth Industrial Revolution, many manufacturers continue to see challenges in transforming to smart factory operations.

According to a Deloitte study, 86% of manufacturers think smart factory initiatives will be the main driver of competitiveness within five years, and 83% think these initiatives will transform how products are made. However, just 5% of manufacturers have at least one factory at full smart status, and only 30% have smart factory initiatives underway. Inconsistency in systems across global networks, among other obstacles, causes this stagnation. To move the needle, executives need to look to foundational initiatives that drive productivity and savings while setting the stage for rapidly transforming operations and adopting smart factories. A critical component is the manufacturing execution system (MES).

Explore the other articles in our MES series

Lay a smart foundation with MES

With the promise of outsized returns, manufacturers want to integrate smart factory capabilities across plant networks. Benefits can be significant, but the global manufacturing process and data model provided by a modern manufacturing execution system (MES) is key to delivering “smart” at scale.

Make the shift toward dynamic scheduling

Many manufacturers still schedule their manufacturing processes with a patchwork of antiquated custom programs and manual entries in an Excel sheet. Transforming scheduling with a modern manufacturing execution system (MES) can result in a valuable competitive advantage.

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